Researchers Turn Plastic Waste Into Edible Protein-Rich Cookies

by | Aug 25, 2026 | Environmental News, Research Updates

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Turning plastic waste into edible protein-rich cookies may sound like science fiction, but researchers at Southern Illinois University Carbondale have developed a biological recycling process that transforms discarded PET plastic and crop waste into a protein-rich food prototype. Called µBites, the 3D-printed cookies were developed as part of a NASA-funded project exploring ways to produce food for future deep-space missions, while also addressing plastic pollution and the challenge of producing nutrients from limited resources.

The process does not involve eating plastic directly. Instead, researchers chemically break down PET, the material commonly used in water and soda bottles, as well as agricultural waste such as corn stalks and leaves. Engineered microbes then convert the resulting compounds into proteins, fats and other nutrients before the material is shaped into cookies using a 3D food printer.

plastic waste into edible protein-rich cookies

From Plastic Bottle to Cookie

The technology begins with a chemical treatment that uses water and oxygen under extreme heat and pressure to break down tough plastic and plant biomass into smaller compounds. Specialized microorganisms can then consume these breakdown products and convert them into nutrient-rich biomass.

The research team, led by microbiologist Dr Lahiru Jayakody, uses programmed yeast strains to produce proteins, fats and acids. Another engineered yeast produces vanilla flavoring from plant biomass, while a separate strain converts ethylene glycol, a compound associated with PET plastic, into beta-carotene, which the human body can convert into vitamin A.

Stage
What happens
Raw materials
PET plastic and crop waste
Breakdown
Heat, pressure and water process the materials
Microbial conversion
Engineered microbes consume the resulting compounds
Nutrient production
Proteins, fats and other useful compounds are produced
Flavoring
Engineered yeast produces vanilla flavor
3D printing
Nutrient mixture is shaped into cookies
Safety status
Safety testing completed; human taste testing pending

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Why NASA Is Interested

The project has a practical problem in mind: feeding astronauts during future long-duration missions.

  • Carrying every kilogram of food from Earth becomes increasingly difficult as missions become longer and travel farther into space.
  • A system capable of turning waste materials into useful nutrients could potentially reduce the amount of raw material that needs to be transported.

The same concept could have applications on Earth.

  • Plastic waste is difficult to manage at the scale it is produced, while agricultural residues are often discarded or underused.
  • Converting both into useful biomass could create another pathway for recovering value from waste.

Jayakody summarized the underlying idea simply: plastic and food both contain carbon, creating an opportunity to explore whether one could be transformed into the other through biotechnology.

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The Cookies Have Not Been Eaten Yet

Despite the unusual ingredients, the µBites have not yet undergone formal human taste testing. The researchers are still waiting for institutional approval before people can consume the cookies as part of a controlled evaluation.

The team says preliminary smell testing produced encouraging results, with most participants indicating they would be willing to eat the cookies in a resource-limited environment. The researchers have also reported that safety testing has cleared the prototype for consumption, although formal human testing remains pending.

The cookies are scheduled for presentation as part of the research team’s work at the American Chemical Society meeting in Chicago.

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Could Waste Become a Future Food Resource?

The project remains an experimental demonstration rather than a product ready for supermarkets. Its significance lies in showing how biological engineering, waste recycling and 3D food printing can be combined in one system.

The researchers envision a future where discarded materials could become feedstock for engineered microorganisms, which would then produce useful nutrients and ingredients.

To convert plastic waste into edible protein-rich cookies, the next major step is proving that the resulting food is not only safe but also nutritionally useful, acceptable in taste, and practical to produce at scale. If those challenges can be overcome, the technology could offer an unusual new approach to both waste management and food production on Earth and potentially far beyond it.

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Author

  • Sarah Tancredi is an experienced journalist and news reporter specializing in environmental and climate crisis issues. With a deep passion for the planet and a commitment to raising awareness about pressing environmental challenges, Sarah has dedicated her career to informing the public and promoting sustainable solutions. She strives to inspire individuals, communities, and policymakers to take action to safeguard our planet for future generations.

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